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Category Archives: Construction & Demolition Waste (C&D / C&I)

Mobile Screens

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Zemmler

brand-logo_zemmlerZEMMLER was found in 2000. Since 2008, the mobile and stationary MULTI SCREEN® double trommel screens are completely manufactured in Großräschen.

Production and quality check has highest priority to us. This is significant for reliability of all ZEMMLER® MULTI SCREEN® screens. Zemmler manufacture according to modern production standards. Each screen is thoroughly tested before delivering to the customer.

The MULTI SRCEEN® double trommel screens allow screening of different material into three fractions in just one working stage. Saving time and reduce your costs for personnel. Operator friendly, the mobile screens ZEMMLER® MULTI SCREEN® are able to set up in just 5 minutes.

Double Trommel

The technology of the double trommel enables screening into 3 products in just one working stage. The wire screens are mounted around the outer trommel, which allows an exact separating and a good screening result of each product – fine middle and coarse.

Screening into 3 products

  • fine product: 2 – 80 mm, as required
  • middle product: between 2 – 80 mm and up to 170 mm
  • coarse product: larger 170 mm (standard mesh size)

Stationary Screens

The stationary double trommel screens ZEMMLER® MULTI SCREEN® are characterized by flexibility. Various demands and materials require easy changeable wire screens with different mesh sizes of 2 – 80 mm. The self-driven cleaning brush guarantees a permanent clean outer screen to achieve continuous high performance of the screening machine.

The drive of the stationary screens is electric and can be customized on demand. High standards of reliability are due to in-house quality checks and parts of well-known producers.

Plant construction

Customer requests about plant construction can be realised by Zemmler. These additions can be added to screens to achieve an ideal screening result.

  • Bar Sizer
  • Batch Feeder
  • Conveyors

Wire screens

The double trommel consists of a stable and robust inner trommel. It separates coarse material and also protects the outer trommel against damage. This enables a mounting of the wire screens around the outer trommel.

The wire screens have various mesh sizes of 2 – 80 mm and different shapes like square mesh, harp mesh or long mesh. Wire screens are compact and are easy to transport to each working sight. The change of this wire screens is simple and fast – no special tools are necessary.

Options and Versions

To ensure an optimum adaptation to the individual conditions and screening requirements, our MULTI SCREEN® double trommel screens can be equipped with various options. Here you will get an overview of a little selection of our broad versions:

  • MS1600
  • MS3200
  • MS4200
  • MS5200
  • MS6700

Available in:

  • Skid mounted
  • Hook lift Mounted for MS 1600 and MS 3200
  • Track Mounted
  • Trailer Mounted

Options available

  • Hydraulic Stone grizzly
  • Conveyor extensions
  • Trommel extension
  • Diesel/Electric drive
  • Single trommel
  • Trommel screens – mesh, wire, plate
  • Remote control
  • Cleaning-brush, self powered
  • Colour

The ZEMMLER® MULTI SCREEN® MS 1600 is mostly designed for company’s operative in gardening and landscaping. Compact dimensions and a low weight make this screening machine an interesting alternative for being hauled after pick-up trucks and small trucks.

By installing an additional ring you can remodelling the machine in just a few minutes into a three-product-machine. The outer trommel is equipped with wire screen panels for an ideal screening result.

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The ZEMMLER® MULTI SCREEN® MS 3200 is also developed for companies operative in gardening and landscaping. The feeding unit and rough construction are nearly the same like MS 1600, so it is possible to feed the machine with the wheel loaders which are usual in gardening. Basically MS 1600 and MS 3200 differ in the length of the double trommel. By installing an additional ring you can remodelling the machine in a third-product-screen.

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The ZEMMLER® MULTI SCREEN® MS 4200 has a total screen surface of about 32 sqm. This screen is designed to meet all different needs of users.

Its high range of flexibility, mobility, performance and its easy handling are just some advantages of this trommel.

Screenings are being separated into 3 products in just 1 working stage. Using wire screens on the outer screen increases the efficiency of the trommel.

The ZEMMLER® MULTI SCREEN® MS 4200 screens various materials with an output of up to 120 cbm an hour.

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The ZEMMLER® MULTI SCREEN® MS 5200 provides with its over 5 meter long double trommel a total screen surface of about 46.6 sqm. This screen is designed for screening with small mesh sizes and sticky material. The longer moving time of the material within the trommel results in neat screening products.

The double trommel screen enables a screening of the material into 3 products in just one working stage. Using wire screens on the outer trommel increases the efficiency of the screen surface.

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The ZEMMLER® MULTI SCREEN® MS 6700 is the largest screen of the product family. With its total screening surface of more than 60m² and a length of the trommel of 6.700 mm it can even screen cohesive material easily and in a good quality- even with small mesh sizes.

The MS 6700 can screen into three products in just one working stage by using the proven double trommel technology.

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Backers

The starscreen machine from Backers. The original.

For more than 20 years, Backers has been known for high-performance starscreen technology – Made in Germany. In this process we have constantly improved our products and adapted our services to the needs of our customers. Every machine is manufactured for you order-related at our plant in Twist. There is a wide range of additional components at your disposal in order to set up the starscreen machinery optimally to meeting your needs.

2-fractions functionality

3-fractions functionality

Screening and mixing machine functionality

Shredders Stationary

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Vecoplan

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Our customers benefit from Vecoplan’s experience in shredding technology which has been accumulated over many years. Vecoplan have specialised in this field ever since the company was founded in 1969. Since its inception, Vecoplan have been continuously developing their machines, honing the underlying technology to perfection and revolutionising the international market. Vecoplan’s range of mechanical process engineering and system solutions is unrivalled anywhere in the world: From recycling (raw materials production) through to waste recycling and special solutions for industry, you can always rely on us as your expert partner with exceptional know-how.

We offer shredders for following markets:

  • Wood
  • Biomass & Pelletizing
  • Alternative fuels (RDF)
  • Domestic and commercial waste
  • Plastics
  • Paper
  • Special Applications

Single-shaft shredders

The single-shaft shredder is the most versatile and widely used shredder and can operate without an additional feeding system in most applications.

Double-shaft shredders

Double-shaft re-shredders are designed as pre-shredders or re-shredders and are suitable for processing wood as well as municipal solid and commercial waste.

See The Vecoplan Range of Shredders Here

The VAZ 800 shredder is the medium-duty machine in the small series and comes with integrated extraction feature as standard for carpenter’s workshops and joineries; an XL machine with a larger rotor diameter is also available. In addition to its traditional role in the wood processing industry, this machine is also ideal for shredding loose lightweight materials such as foil, packaging, paper and plastic using different rotor types and geometries.
Depending on the version, the VAZ 800 comes with a drive capacity of 11 or 22 kW. The output can be between 100 and 1,000 kg/h, depending on the version and screen mesh size.

The VAZ 1100 shredder is the most powerful machine in the small series and is available as a standard machine or XL version with larger rotor diameter. In addition to its traditional role in the wood processing industry, the machine efficiently and cost-effectively shreds solid and sheet plastics, packaging and paper, thanks to the different rotor versions and geometries. Depending on the version, the VAZ 1100 comes with a drive capacity of between 18.5 and 37 kW. The output can be between 300 and 1,800 kg/h, according to version and screen mesh size.

The medium-duty series of single-shaft shredders starts with the VAZ 1300. The standard version is available in the sizes S and M. Different rotor designs and geometries mean the VAZ 1300 is capable of shredding wood waste, paper, data storage media, solid plastics, plastic film, industrial waste, packaging and much more. In order to increase the throughput when shredding bulky and very light materials, the machine can also be fitted with an optional bridge-breaker. In addition to the standard drive via asynchronous motor, the patented HiTorc drive is also available, which permits variable speed adjustment and reduces power consumption up to 60% compared to the standard drive system. The drive capacities range from 37 to 90 kW with the standard drive. Machines provided with the HiTorc drive have a drive capacity of 62 kW. The output can vary between 400 and 2,500 kg/h, depending on the version and screen mesh size.

The VAZ 1600 from the medium-duty single-shaft shredder series is available in the sizes S and M. Different rotor designs and geometries mean the VAZ 1600 is capable of shredding wood waste, paper, data storage media, solid plastics, plastic film, industrial waste, packaging and much more. In order to increase the throughput when shredding bulky and very light materials, the machine can also be fitted with an optional bridge-breaker. In addition to the standard drive via asynchronous motor, the patented HiTorc drive is also available, which permits variable speed adjustment and reduces power consumption up to 60% compared to the standard drive system. The drive capacities range from 37 to 90 kW with the standard drive. Machines provided with the HiTorc drive can have a drive capacity of 62 up to 110 kW. The output can vary between 600 and 3.000 kg/h, depending on the version and screen mesh size.

The VAZ 1800 shredder is the most powerful machine in the series of medium-duty single-shaft shredders. Different rotor designs and geometries mean the VAZ 1800 is capable of shredding wood waste, paper, data storage media, solid plastics, plastic film, industrial waste, packaging and much more. The machine can be equipped with the “Flipper”, a pneumatically pre-tensioned counter knife that prevents damage by tramp material. This feature also makes it easy to remove tramp material without having to unload the hopper. In order to increase the throughput when shredding bulky and very light materials, the machine can also be fitted with an optional bridge-breaker. In addition to the standard drive via asynchronous motor, the patented HiTorc drive is also available, which permits variable speed adjustment and reduces power consumption by up to 60% compared to the standard drive system. The drive capacities range from 90 to 132 kW with the standard drive and from 110 to 134 kW with the HiTorc drive.

The heavy- duty series of the single- shaft shredders starts with the VAZ 2000. This machine is used to shred all kinds of solid materials, such as wood, paper, plastics, industrial or municipal solid waste. It requires very little maintenance or servicing. The solid steel rotor has a diameter of 640 mm and, if required, various rotor systems and geometries are available, thus ensuring optimal shredding performance in every application.
The machine can be equipped with the “flipper”, a pneumatically pre-tensioned counter knife that prevents damage if tramp materials are fed in. This also makes it easy to remove tramp material without having to unload the hopper. Additionally it can also be provided with a bridge-breaker for increasing throughput while shredding bulky and light materials.
In addition to the standard drive via asynchronous motor, the patented HiTorc drive is also available, which permits variable speed adjustment and reduces power consumption by up to 60% compared to the standard drive system.
The machines features drive capacities ranging between 132 and 250 kW and rated torques of up to 20,000 Nm. The screen mesh sizes are normally between 20 and 150 mm. Depending on the mesh size, throughputs of between 5.000 and 20.000 kgs/hr can be achieved.

Pre-Shredder VVZ

VVZ Hurricane (210, 250, 310)

The VVZ (210, 300) double-shaft shredder is a pre-shredder for processing difficult waste and material containing tramp material, such as pallets, boxes, cable drums, demolition wood, items of furniture, chipboard, and municipal solid as well as commercial waste. The two solid steel rotors with a diameter of 500 mm maximise the throughput. The machine is equipped with the “Flipper”, a pneumatically pre-tensioned counter knife that prevents damage if tramp materials are fed in. This also makes it easy to remove tramp material without having to unload the hopper. The degree of reduction can be set via adjustable screen bars. Depending on the input material, throughputs of between 6 and 25 to/h can be achieved.

The VVZ Hurricane (210, 250, 310) double-shaft shredder is a pre-shredder for difficult waste and material containing foreign objects, such as domestic and commercial refuse, production waste or old wood. The large filling chamber accepts large bales and bulky materials. Two solid steel rotors with a diameter of 720 mm and high mass moment of inertia ensure smooth, quiet running with high throughput. The interaction of the two rotors with the shared counter knife and screen grid produces a homogeneous particle size with excellent separability. The machine requires minimal maintenance and servicing, also because wearing parts are easy to replace. Two large hydraulic access doors make wearing parts easier to replace and allow foreign objects to be removed, even when the feed hopper is completely full. The degree of reduction can be set via adjustable grid bars. Depending on the feedstock, throughputs of between 10 and 100 to/h can be achieved. In addition to the standard hydraulic drive, the patented HiTorc drive is also available, which reduces power consumption by up to 60%. The drive capacities range between 2 x 132 kW and 2 x 200 kW and rated torques of up to 60,000 Nm.

Double-Shaft Re-Shredder VNZ

The VNZ double-shaft re-shredder was developed for re-shredding pre-shredded used timber, pre-shredded municipal solid waste, sorting waste, and much more in order to produce separable material for recycling and reutilisation.
Different rotor systems and geometries are available to optimise the shredding capacity with different material. The two solid steel rotors with a diameter of 500 respectively 640 mm maximise the shredding efficiency. The machine is equipped with the “Flipper”, a pneumatically pre-tensioned counter knife that prevents damage if tramp materials are fed in. This also makes it easy to remove tramp material without having to unload the hopper. The VNZ XL also features two large hydraulic access doors that make wear parts easier to replace and allow tramp materials to be removed, even when the hopper is completely full. The drive capacities range from 2 x 75 kW to 2 x 200 kW. The screen mesh sizes are normally between 20 and 150 mm. Depending on the size of the machine and the mesh size, throughputs of between 5 and 40 to/h can be achieved. . In addition to the standard drive, the VNZ XL is also available with the patented HiTorc drive, which reduces power consumption by up to 60% compared to the standard drive system.

V-EBS Shredder

The Vecoplan shredder for residue derived fuel (RDF) V-EBS 2500 was specially developed for re-shredding light plastics obtained from industrial, commercial and municipal solid waste and requires very little maintenance or servicing. The final particle size is impressively homogeneous. The machine is equipped with the patented HiTorc drive, which permits variable speed adjustment. Particularly notable are the large rotor diameter of 1,000 mm and the extremely high mass moment of inertia of 1,270 kg m². These features allow lots of torque even when processing tough material, They also grant smooth and quiet operation. It is also very economical to operate thanks to a comparatively low power consumption and low wear costs. The screen mesh sizes are normally between 25 and 50 mm. Depending on the mesh size, throughputs of between 10 and 22 to/h can be achieved.
The new Vecoplan – shredder for residue derived fuel (V – EBS) is a powerful re-shredder for the production of residue derived fuel (RDF). The V – EBS produces a homogeneous granulate for use in cement and power plants, for example, and offers the advantages of high throughput, low energy consumption and low wear costs.

Key Features Of VECOPLAN Shredder For Residue Derived Fuel (V – EBS):

  • low rotor speed
  • continuous, complete feeding via a load-controlled chain floor
  • a rotor with the option of toothed or block blades in 4 or 6 rows
  • two counter knives

Contact JDM Aust for further details

As part of our ongoing quest for the best possible equipment fit for purpose JDM Aust proudly recommend and supply the SSI Hazardous Waste Shredders as we believe they are the best possible solution available for this process.

SSI designs and manufactures shredders and size reduction systems for
safe disposal of hazardous waste
SSI provides effective solutions to assist with the on-going problem
of Hazardous Waste
The Dual-Shear® line of 2-shaft shredders are designed for volume
reduction. The Quad® line of 4-shaft shredders are designed to
deliver small, uniform particle size.

Hazardous Materials Processed

  • Dry Solid Waste
  • Drums With Contents
  • Solids and Liquids
  • Aerosols
  • Household Hazardous Waste Safety, efficiency & customization
  • Class I, Divisions 1 & 2 Environments
  • Inert gas purging
  • Oxygen monitoring
  • Fire detection and suppression
  • Deflagration vents
  • Double door airlocks
  • Explosion-proof motors and controls
  • Video monitoring
  • Complete operator control system Fully Integrated, Custom Systems for Pre-processing of Hazardous Wastes

Process Overview

Drummed and bulk wastes enter the system, passing through a double-door airlock. Material is then processed through two hydraulic shredders. Following the size reduction process, provided by SSI Shredding Systems, material is then discharged to downstream equipment to complete the blending process.

Hazardous Materials

  • Dry solid waste
  • Drums with contents
  • Solids & liquids
  • Household hazardous waste
  • Aerosols
  • Paints
  • Sludges
  • Radioactive Waste
  • Nuclear Fuel Rods

Safety & Customization

  • Class I, Divisions 1 & 2 Environments
  • Explosion-proof motors and controls
  • Inert gas purging
  • Oxygen monitoring
  • Fire detection and suppression
  • Deflagration vents
  • Double door airlocks
  • Video monitoring
  • Complete operator control system

www.ssiworld.com/applications/applications8-en.htm

SSI

brand-logo_ssiSSI Shredding Systems, Inc. was formed in January 1980 in Wilsonville, Oregon when the idea of mobile shredders was new. The company’s initial product offering was a self-contained mobile shredder used to provide contract shredding services to industrial and government organizations. Use of this service was instrumental in developing the military’s widespread use of mobile shredding.

Flexibility was key in SSI’s early development. Our customers frequently came to us with unique problems, which compelled us to concentrate on engineering new solutions rather than off-the-shelf technology. The old idea that there was one solution for all, just wouldn’t work in this market. Our customers needed a choice of options.

As the processing needs of SSI’s customers grew, the demand for shear shredders expanded from temporary use to a need for dedicated systems. To address customers’ changing requirements, SSI began engineering and manufacturing a full line of rotary shear shredding systems.  The manufacturing experience as well as the operations and service expertise gained in the mobile shredding business positioned SSI to effectively meet customer needs and develop new market opportunities.

SSI’s technology is built upon the principles of low-speed, high-torque, rotary shear shredding. SSI’s industrial shredders are robust, clean-operating machines that provide reliable performance with very little maintenance. Since 1980, SSI Shredding Systems has continued to extend the limits of possibility in size reduction. Whatever your application, you will receive the best designed, best powered and sized, most durable and capable size reduction solution you can buy. We’ve built our reputation on it.

No Tyre Is Too Big For An SSI Shredder…

SSI offers a wide variety of solutions for people who want to process tyres for cars, trucks, aircraft, agricultural and OTR/Mining tyres. Our focus has been to develop reliable, robust and easy-to-work-on equipment that will reduce whole tyres down to chunks ranging in size from long “strips” to 1″ or 2″ (25-50mm) chips. We have systems that can process tyres at rates ranging from 2 tons (200 car tires) to over 30 tons (3,000 car tires) per hour. Tyres do not need to be debeaded in order to be shredded in our equipment.

Main Shredder Types Used For Tyres

JDM Aust Proudly Supplies And Recommends SSI Shredding Systems For A Wide Range Of Scrap Metal Applications That Includes

Aluminium Extrusions, Aluminium Cans (UBC’s), Cast Metal, Copper Fittings, Foil Rolls, IBC’s with Steel Cage, Metal Scrap, White Goods, Steel Drums, Steel Turnings, Electronic Scrap and more

Size / Volume Reduction

Shredding of metals for volume reduction can simplify material handling, minimize storage space and reduce transportation and disposal costs. SSI has built shredders to process light scrap in a metal recycling yard, or materials generated by a manufacturer, such as aluminum extrusion from a door or window manufacturer. SSI shredders have also been used to prepare metals to feed into high-speed hammermills.

Metals destined for recycling are often baled or briquetted to facilitate handling and reduce transportation costs. However, once material arrives at the processing facility, processors often wish to shred bales or briquettes to improve furnace feeding and the efficiency of the remelting or delacquering process. Shredding also helps to liberate trapped contamination, upgrading the quality of the metal and its value.

Electronic scrap including computer drives, monitors, telephone-switching gear, and circuit boards contain precious metals such as gold, silver and platinum. Recovery facilities have used SSI low-speed shredders to preprocess bulky components to make it easier to liberate metals.

Two-shaft rotary shear technology ideal for drums, pulper ‘tail’ (commingled baling wire), baled aluminum, cast wheels, copper anodes, radiators and other non-ferrous material.

 

Four-shaft rotary shear technology with integrated screen produces small, uniform sizes to maximize liberation and recovery from commingled scrap, such as electronics, ASR (auto shredder residue), appliances, etc.

High capacity volume reduction of bulky scrap—light-gauge ferrous, large extrusions, baled aluminum, appliances and more. Mobile equipment available!
www.ssiworld.com/applications/applications2-en.htm