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Category Archives: Glass

redwave Glass Sorting Technology

REDWAVE Glass Sorting

As your reliable partner in glass processing, we can offer the most innovative sorting methods, allowing us to guarantee an unprecedented purity of sorted materials.

Sensor system:

  • Infrared (IR) – for the sorting of ceramics, minerals, porcelain and metals
  • Line Scan Camera Technology (C) – for colour improvement or the separation of mixed glass into various colours
  • X-Ray Fluorescence Technique (XRF) – for the separation of heat resistant and leaded glass

Separation of:

  • ceramics, stones, porcelain
  • metals
  • glass ceramic (heat resistant glass)
  • leaded glass
  • organic impurities
  • plastics
  • cork
  • paper

Sorting and recovery of:

  • flint glass
  • amber glass
  • green glass

REDWAVE IR

Glass Sorter for CSP separation

The REDWAVE IR is an optical sorting machine for glass recycling. In the first step, the machine seperates CSP (ceramics, stones, porcelain), ferrous and non-ferrous metals from the recyclable material stream. A vibration feeder provides a constant flow of infeed material evenly spread over the entire sorting width of the REDWAVE machine.

Sensor system:

Infrared-Transmission-Technology

Machine data:

  • Sorting width: 900mm
  • Cullet size: from 8 – 50mm
  • 36 Valves with 144 Air Jets
  • Capacity: 6 – 8 t/hr (depending on cullet size)

REDWAVE C

Glass C for colour recognition

The REDWAVE C is an optical sorting machine used either for colour improvement of pre-sorted flint, green or amber glass or for full colour sorting of mixed cullet. A vibration feeder provides a constant flow of infeed material evenly spread over the entire sorting width of the REDWAVE machine.

Sensor system:

High-resolution RGB camera

Machine data:

  • Sorting width: 1000 – 1300mm
  • Cullet size: 3 – 60mm
  • Design: 2-way or 3-way machine
  • Capacity: up to 12 t/hr (depending on cullet size)

REDWAVE XRF-G

Glass Sorter for material and element separation

The REDWAVE XRF-G sorting machine is mainly used for the separation of leaded and ceramic (heat resistant) glass. The glass is analysed and valued on the basis of its chemical compounds by X-Ray Fluorescence Spectroscopy. During the process, the system searches for certain elements like Titanium, Zinc, Zirconium or Lead. Identifying these elements enables a precise categorization of the infeed material. Undesired parts can be reliably detected and separated from the main stream. This sorting machine was developed in collaboration with the American company Olympus ANI-Systems, who specialize in X-Ray Fluorecence Technology.

Sensor system:

EDXRF Spectrometers

Machine data:

  • Sorting width: 760 – 1370mm
  • Capacity: up to 28 t/hr (depending on the tasks and cullet size)

Advantages:

  • Separation of ceramic glass and leaded glass in a single machine in a single sorting process
  • Even if the glass is heavily contaminated, reliable separation is guaranteed

Eddy Current

At JDM Aust we only offer what we believe is the best possible technology available, IFE Eddy Current Separators are used worldwide and are considered one of the best in the world today. Please contact us for further information.

IFE Eddy Current Separator

 As the need to continually stream line and effectively separate the recyclable materials from our ever growing waste streams Eddy Current Separators have played an integral role in the separation of Non-Ferrous metals from our waste streams such as MSW, C&D, C&I, Green Waste, RDF’ s, Electronic Scrap and Metal recycling just to name a few. IFE Eddy Current Separators are used worldwide for this application and are considered one of the best in the world today as we use only the best magnetic material available. IFE supply a wide range of Eddy Current Separators ranging from production widths of 500mm, 1000mm, 1500mm, 2000mm and the world’s first 2500mm wide production unit.

Benefits of the IFE-eddy current separator

  • High separation capacity
  • High purity of separated fractions
  • Special arrangement of magnetic system
  • Use of the best magnetic material
  • Compact solution for ferrous and non-ferrous separation

Function

The eddy current effect appears if nonferrous conductors of electricity are exposed to a magnetic alternating field.The eddy currents in turn generate magnetic fields whose flux are opposed to the fields generating them, thus causing repulsive forces which discharge nonferrous metals out of the material flow.

Structure

The IFE eddy current metal separator consists of a belt conveyor with two tail pulleys.The driving drum on the feeding side is driven by a geared motor, the belt speed can be electronically adjusted by continuous control. An extremely strong, fast rotating permanent magnetic system is located in the head pulley. The specific geometry of the magnetic system generates a pulse like magnetic field. The number of revolutions of the magnetic field is also continuously adjustable and can thus be adapted to the individual cases. The whole machine is a modular construction on a base frame (feeder, Eddy Current Separator, splitter unit) which can be easily transported and installed. An extensively equipped control makes possible an optimum adaptation to the respective charging material, thus ensuring best separation results.

www.ife-bulk.com

Windshield Stripper

Andela Winshield Stripper Systems

JDM Aust proudly recommends and supplies Andela Products.

 

Andela Products, manufacturer of Andela Glass Recycling Systems, is pleased to announce the development of the Andela Windshield “Stripper” that now makes windshield and laminated glass recycling a reality!

 

The “Stripper” breaks down laminated glass and automobile windshields into two recyclable products:  (1) a clean, homogeneous pulverized glass product; and (2) plastic laminate pieces.   The Andela “Stripper” is unique in its ability to remove virtually all of the glass from the plastic laminate material, and provides a simple, low cost solution to windshield recycling.

 

The heart of windshield processing is the Andela Windshield and Glass Recycling System as shown in the attached literature.  When paired with an Andela Glass Pulverizer, this system can also process all other types of glass.
www.andelaproducts.com

Air Separation

brand-logo_nihotJDM Aust Pty Ltd supplies only the best possible equipment to our existing and new customers as we believe that the leaders in their fields of expertise are leaders for many reasons but most of all they have a proven track record of manufacturing and supplying high quality equipment that deliver cost effective results on a continual basis over a long period of time.

nihot-air-separationNihot Recycling Technology is a proven market leader in the supply of waste separation technologies, systems and components, using controlled air. Nihot’s air technologies reflect a superior reliability, offering a high waste separation efficiency of up to 99%. Nihot Recycling Technology BV has more than 65 years of experience in air separation technologies. One of Nihot’s core technologies is controlled air, which is a perfect waste separation medium both in terms of process technology and business solutions.

PRODUCTS

The Nihot Windshifter has a proven high operational reliability. It separates and/or upgrades various waste streams, such as:

  • Single stream (e.g. commingled recyclables)
  • Construction & demolition waste
  • Commercial & industrial waste
  • And more

It is typically used to separate light materials from heavy, fraction sizes of 5-400 mm.

Effective and reliable waste separation

The Nihot Windshifter offers effective segregation, with a high separation efficiency of up to 99%. It is a perfect separating solution based on density and size of the material at high capacities of up to 100 tonnes/hour.

A few other characteristics and benefits:

  • Low dust emission thanks to controlled circular airflow
  • Maximum control of the caloric value
  • Low maintenance and few wear parts
  • Proven reliability, reduced downtime
  • Flexible footprint, Combi Separator can be placed anywhere

Details and principles windshifter

The Nihot Windshifter is a combination of a recirculation fan, a separation unit and a combi separator.

Process description

It separates the input into two fractions, light and heavy. In the separation unit (the sifter unit) the heavy materials are separated from the light materials. The lighter materials are transported (by controlled air flows) to the combi separator, where the materials will be separated from the air stream. In stead of a combi separator, a rotary air separator can be used in a windshifting system.

Process description Nihot WindshifterClick to enlarge.

Types of Windsifters

The Windshifter is standardized and it is available in various designs, with effective widths of 500 mm up to 2000 mm. We provide the following types of Windshifters:

  • WS-S, a Windshifter with a diagonal separation unit
  • WS-V, a Windshifter with a vertical separation unit
  • WS-Z, a Windshifter with a zigzag separation unit

 

 

The Nihot Drum Separator is an effective separating solution using controlled air. It is utilized toseparate and/or upgrade various waste qualities, such as Municipal Solid Waste or Construction & Demolition Waste and other waste materials. It processes many different waste streams very efficiently, including:

  • larger fractions
  • bulky soft materials
  • products with relative higher moisture content

The Nihot Drum Separator is one of our air-controlled separation solutions, which is an ideal medium to separate waste based on density of the material. It has a highseparation efficiency of up to 99 %.

The Nihot Drum Separator has a capacity of up to 100 tonnes/hr of input and up to 25 tonnes/hr of separated light fraction. It can handle large fraction sizes (e.g. film and plastic bags) easily.

A dust suppression system is essential to meet local and international Health & Safety regulations and to comply with environmental directives and regulations with regard to dust emission.

Nihot offers turn-key dust suppression systems for the Environmental and Recycling Industry, more specifically for waste sorting and recycling facilities.

In general, our dust control solutions give the tools to minimize, control and monitor dust emission, and to improve the air quality considerably.

We realize dust suppression systems on a turnkey basis,including:

  • The design, engineering and manufacturing of all the necessary dust hoods, air ducting, ventilators, filter units, etc.
  • Supervision during assembly on site, testing, commissioning and training.

Types of dust suppression systems

  • A primary dust suppression system
  • A secondary dust suppression system
  • Dust suppression / air treatment in e.g. hand picking stations

Primary Dust Suppression

 Specific units in a waste sorting or recycling facility (such as shredders, screens, shifters, transfer chutes on conveyors, separators) are connected to a dust suppression system, building up a fully closed system.

 

Secondary Dust Suppression

Secondary dust suppression is an extraction of the whole volume of a building, followed by a cleaning process. After that the air will be returned (partly) to the building and/or emitted into the open air.

Dust Suppression / Air Treatment in Enclosed Spaces

An air treatment system that guarantees a pleasant work environment, creating excellent interior air quality and conditions in e.g. hand picking stations (sorting cabins). The system preconditions air prior to feeding it to the enclosed space, while changing the volume up to 6 or 10 times per hour.

The Nihot Rotary Air Separator (RAS) separates waste materials (fractions) from the conveying airflow by passing it over a perforated screen.

A few advantages of the Nihot Rotary Air Separator:

  • It has a stainless steel separator screen to prevent dust to become electro static, i.e. self cleaning.
  • Fully sealed, dust free operation.
  • 3 large hatches for easy access for inspection/maintenance purposes.

 

Applications

The Rotary Air Separator is applied:

  • As a stand alone system in specific airflows like paper or cardboard. Possible to place it directly above a baler.
  • In combination with a Nihot Windshifter to separate the light fraction from the airflow.
  • To separate any light fraction from the exhaust airflow from a Windshifter and/or Drum Separatorto prevent particles to enter the filter unit.

For smaller volumes, a Rotary Air Separator can be used in combination with a Nihot Windshifter.

 

Typical applications Rotary Air Separator

in main airflows: in secondary airflows:
  • Paper
  • Cardboard
  • Plastic film
  • Wood chips
  • RDF / SRF
  • Film vacuum systems
  • Light fractions from windshifters
  • Light fractions from Drum Separators
  • Light fractions from WEEE separation
  • Light fractions from glass clean up

 

 

 

 

 

 

How does the RAS function?

 The waste materials are separated from the conveying airflow by passing it over a perforated screen.
1. The clean airflow is discharged horizontally into a filter unit or returned to the main air system in close loop.
2. The separated materials are vertically discharged via a rotary valve for further processing.
The Nihot Rotary Air Separators are supplied in various sizes ranging from 22.000 m3/h up to 55.000 m3/h airflow. Those type of separators process fractions from 5 up to 200 mm.

Nihot has developed a unique method of taking out film, plastics and foils from waste streams in sorting cabins. We call this our Film Vacuum System.
The Film Vacuum System consists of one or more suction points, a re-circulation fan, and a material/air separator. The complete systems works in a closed loop. This means that the air which is used to suck the material is 100% brought back into the system.
The material which is (manually) brought to the suction point, is sucked into suction hood and pneumatically conveyed to a Rotary Air Separator or Combi Separator where the material is dropped pressure less onto a conveyor belt or storage bay.
The main advantages are:

  • Closed loop system
  • No surrounding air is extracted
  • No (air) conditioning of sorting cabin needed
  • Can be easily retro fitted

The SDS Compact Series are compact Single Drum Separators that upgrade and separate a wide variety of waste materials in two fractions: heavy and light.
The SDS Compact Series are available both in stationary set up and in semi mobile set up. Thanks to their compact design, these type of separators can be easily transported and moved.

 

Versatile Compact Drum Separator

A few examples of materials that can be separated by means of the versatile Compact (Drum Separator) Series:

  • Waste from Electric and Electronic Equipment (WEEE)
  • Glass
  • Compost
  • Construction & Demolition Waste
  • Municipal Solid Waste (MSW)

Details SDS Compact Series

Their compact design enables the SDS compact separators to be transported and installed easily. A few characteristics with regard to their mobility and compact design:

  • Plug & Play arrangement.
  • A small footprint (standard a 20 feet skid).
  • The complete separator system fits in one 40 ft high cube à cube container.
  • Quicky and easy to install, operational within one hour after delivery on site.

This plug & play type of separator separates input materials with a fraction range from 5 to 250 mm. They are supplied with an effective conveyor width of 650 mm.

SDS 650-C XL, long expansion chamber

Whenever you have an application where the volume of light weight fraction is more substantial, Nihot offers you the Semi Mobile Drum Separator with a (twice as) long expansion chamber. 

All other aspects and benefits remain like his smaller brother. Please contact us for more information.

Overview components SDS Compact Series

  • Product Input Conveyor (PIC)
  • Splitter drum
  • Heavy fraction conveyor
  • Expansion chamber
  • Light fraction conveyor
  • Air return ducting
  • Recirculation fan
  • Adjustable air nozzle
  • Filter unit
  • Electrical cabinet

Nihot Test Centre ” Seeing is Believing “

New methods of waste collection need to be evaluated. Our test center is equipped with a single drum separator, a diagonal windshifter (WS-S), a vertical windshifter (WS-V), a combi separator with rotary valve, a rotary air separator and a dust filter. We can test your sample material on one individual machine, or by a combination of machines. After testing, a full test report is made up including photographs and separation results.

Glass Processing Equipment

redwave

Advancement through technical progress. REDWAVE is your reliable partner for profitable solutions in the recycling and mining industry. Advanced optical sorting machines and complete plant solutions grant highest recycling rates and maximum profit. We guarantee the most advanced sorting solution with the highest yield for your recycling plant. REDWAVE optical sorting machines through excellent industrial design achieves high performance and quality recovery of materials.

REDWAVE Sorting of Glass

Requirements for glass recycling

  • Elimination of contaminants
  • Ceramics, stones, porcelain
  • Metal
  • Glass ceramic (heat resistant glass)
  • Leaded glass
  • Organic impurities
  • Plastics
  • Cork
  • Paper

Sorting and recovery of

  • Flint glass
  • Green glass
  • Amber glass
  • Other colours and combinations of colours

REDWAVE glass recycling competence:

  • Process consultancy
  • Material and process flow diagrams
  • Plant performance and mass balance calculations
  • Plant layout design
  • Supply of equipment
  • Installation
  • Electrical power supply and plant control system
  • Commissioning Support of operation

redwave1

REDWAVE CS

Sorting task:
Separation from ceramics, stones, porcelain (CSP)
Sorting according to colour

Technology:
Camera with light transmitter

REDWAVE +/M

Sorting task:
Separation from metal (ferrous and non-ferrous)

Technology:
All-metal sensor

REDWAVE XRF-G

Sorting task:
Separation from Lead glass, Glass ceramic, Treatment of CRT glass

Technology:
X-ray fluorescence

REDWAVE NIR

Sorting task:
Separation plastics, acrylic glass, laminated glass

Technology:
Near-Infrared spectroscopy

REDWAVE CX / CXF

Sorting task:
Sorting according to colour

Technology:
Camera with light transmitter